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Home > Syspro : Material Yield System

Material Yield System (MYS)
for SYSPRO


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Materials Yield System
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The challenge of maximizing yields and minimizing cut-off waste, while meeting demanding turn times and maintaining high customer service levels, is challenging even for the most agile and adept businesses.

The Material Yield System (MYS), an extension for SYSPRO, was developed for the manufacturer and and distributor who's business rely's on the cutting of shapes and pieces from standard size materials such as sheets, tubes and rods. As an extension of the SYSPRO ERP system, MYS extends the capabilities of this powerful supply chain software to manage and maximize yields, minimize waste, and to automate the process of returning remnants to inventory for future use.

MYS eliminates many of the manual calculations and decisions required to determine how to best fill orders in the most expeditious and cost-effective manner, saving many man-hours by:
  • Determining if an order can be filled from existing inventory.
  • Determining if an order will require materials from another branch's inventory
    or need to be purchased in order to satisfy the order.
  • Creates a cutting work flow to assist in maximizing yields, including
    making allowances for "blade-widths" and other tangibles.
  • Returning Remnants to inventory for future use. Including the automatic generation
    of stock/part numbers, with material type, dimensional characteristics and calculated costing/pricing information.
Highlights of the Material Yield System Include:

Yield Calculation
When processing a quotation or a sales order for cut sheet, rod, or tube products, resulting yields are automatically calculated and displayed from existing inventory and inventory master items based upon customer specific dimensional requirements. A cutting work flow is created taking into consideration blade widths and other tangibles when processing yield calculations.

With the system's ability to make yield calculations automatically, the training time for new employees is minimized. Sales professionals no longer need to be involved with yield calculations; they are freed to devote more time to what they do best - sell.

Inventory
The system creates new inventory parts from cut-off remnants. Each inventory part includes information pertinent to material type, dimensional characteristics, costing and pricing information.

When the Material Yield System sends remnants back into stock, they become part of the inventory. The remnants can instantly be accounted for and available for use in calculations of new orders.

Accounting for Remnant Put Back
The last step in the process of custom cutting is remnant put back. This feature encompasses the issuing of raw material to the job, receipting the cut item and placing remnants back into stock, automatically creating new inventory codes and updating the cost of goods sold on that line item. Furthermore, remnants returned to stock can be put back at zero cost or have a value calculated and associated according to your needs.

For more information or to inquire about the Material Yield System for SYSPRO, consulting, implementation, training or support, please click here.

 
 
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